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barcode label printer barcode label scanners barcode label sticker

How to Choose the Right Barcode Label

Barcode labels are important stickers that help keep track of things like inventory and equipment. They’re used in different industries like healthcare, technology, construction, schools, stores, and more.

But how do you know which barcode label is right for your business? There are different kinds of barcode labels. They vary based on whether they work with your barcode printer and how well they stick. If you pick the wrong one, it can be expensive and cause problems. When choosing a barcode label maker in India, there are a few things to think about. Keep reading to find out what they are.

Key Things to Think About When Picking a Barcode Label

There are many things to think about when choosing the right barcode label for your product. Things like temperature, chemicals, weather, surface, and how long it needs to last all matter. Knowing about each of these things will help you pick the right label and avoid making a mistake.

Surface:

This is really important when choosing a barcode sticker. If the surface is smooth or curved, it affects how well the sticker sticks. Different materials like paper, plastic, or metal stick differently.

Size:

The size of the sticker is really important. It affects how much it costs and how much you can save.

Adhesive:

This is another thing to think about when picking a barcode label. Some stickers are supposed to stay on for a long time, while others are just for a little while. You shouldn’t use strong adhesive on stickers that you’ll only use temporarily.

Label Lifespan:

If your sticker needs to stay readable for a long time, it’ll probably get rubbed, wet, or exposed to chemicals. If it doesn’t need to last long, you don’t need a super tough sticker. In that case, a simple paper sticker will do.

Barcode Label Printer Compatibility:

Printing barcodes using thermal methods is the most reliable and common way. There are two main types of thermal printers: direct thermal and thermal transfer. Both make good quality barcodes, but they work differently and are picked based on what you need them for.

Direct Thermal:

When you print barcodes using direct thermal printing, the printer uses a special kind of ink instead of ink ribbons. The printer head heats up, making the ink visible on the label. Since heat is what makes the ink show up, the label won’t last in very hot temperatures, moisture, or sunlight. Direct thermal printers make good quality labels that are best for short-term use, like packing labels.

This shows that the kind of barcode label you pick depends on the kind of printer you have, and vice versa.

Thermal Transfer:

In thermal transfer printing, the printer melts ink onto the barcode label using a special ribbon with ink. This method makes labels that last longer than direct thermal printing, perfect for situations where labels need to survive tough conditions. Labels printed with thermal transfer printers can handle smudges, scratches, moisture, extreme heat, and sunlight. If you don’t use this printing method, your barcode labels might wear out over time, causing mistakes and reading errors.

Types of Materials for Barcode Labels:

Different barcode label materials have their own good and bad points, which decide where they’re best used. With thermal transfer printing, it’s important to match the label material with the right ribbon type. If you don’t, your labels might smudge or not print properly. Here’s a closer look at the materials for barcode labels and the ribbons that go with them.

Paper Barcode Labels:

Paper labels with wax ribbon printing can last a long time if they’re used indoors and taken care of. They work best on smooth, dry surfaces and should be kept away from extreme temperatures, liquids, and sunlight. Paper labels are easy to take off and break down over time. They’re often used on indoor items like folders and product labels. They’re easy to scan and don’t fade or rub off easily.

Polypropylene Barcode Labels:

Polypropylene labels are synthetic and tougher than paper labels. Printing them with a wax/resin ribbon makes them look good and can have a clear or matte finish. These labels resist bad weather, scratches, and tearing, and sometimes they can resist chemicals and oil. They’re great for sturdy materials but can’t handle being squeezed, stretched, or soaked in water. They’re water-resistant but not waterproof. So, they’re not the best choice if your products will be in water a lot or in very humid places.

Polyester Barcode Labels:

Polyester labels printed with resin ribbon are really tough. They can handle high temperatures and are often used outdoors. They resist scratches, chemicals, water, and bad weather.

These labels make barcodes that last a long time and are easy to read. You can choose between a matte or white finish, depending on what you like.

Choosing the Right Barcode Label Type:

When picking a barcode label, think about what you need. Consider the environment and surface where the label will go. The label’s stickiness should match where it’ll be used, especially if it’s humid or hot. How long it needs to last also matters.

There are three main types of barcode labels:

Permanent:

These labels stick on and stay there. They’re good for things like wood, plastic, metal, and glass.

Removable:

These labels are for temporary use. They come off without damaging the product.

High Tack:

These labels are super sticky and meant to stay put, even on uneven or dirty surfaces. They’re not meant to come off easily.

If you need help picking the right barcode label, talk to our experts at Sun Data Processing Pvt. Ltd. We can make sure you get the right label for your needs. Schedule a free consultation today to find out how we can help.

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thermal transfer ribbon

Understanding the Difference Between Polyester and Polypropylene

Every business, no matter where it stands in the supply chain, relies on Automatic Identification and Data Collection. These tools help gather important info about products and operations, allowing for smoother processes. Barcodes are a common tool for this, helping identify products and track assets. But not all products can use the same barcode label. That’s why there are different types, like polyester and polypropylene labels. In this blog, we’ll break down the differences between them, making it easier for you to choose the right one for your needs.

What are Barcode Labels and Why Are They Created with Various Materials?

Two methods are commonly employed for creating barcodes in AIDC (Automatic Identification and Data Collection) applications: Direct Thermal and Thermal Transfer Printing. Let’s set aside direct thermal for now since it doesn’t involve labels. Thermal Transfer Printing (TTP) involves using a thin film, called a ribbon, to print barcodes on labels. The ribbon includes a layer of wax/ribbon and adhesive on one side, melted and stamped onto the label to generate codes.

Labels can be crafted from various materials, each tailored to specific applications and offering distinct material properties. Material selection impacts both durability and printing cost. Today, we’ll focus on the two most frequently utilized label types: polypropylene and polyester.

Comparing Polyester and Polypropylene Labels

Factors such as durability and resistance greatly depend on the coating of the ribbon used in barcode printing. However, the label material itself also plays a significant role. Let’s delve into the advantages and disadvantages of polyester and polypropylene labels.

Durability Compared to Other Labels:

Polypropylene labels offer considerable durability compared to other types like polyimide and paper. However, polyester labels stand out as the most durable in the market.

Vulnerabilities & Resistance:

Polypropylene excels in protecting against damage, showing resistance to scratches and even water and chemical damage to some extent. However, it lacks flexibility and may deteriorate under prolonged exposure to water and abrasions. Conversely, polyester labels exhibit excellent resistance to chemical and water damage, along with remarkable resistance to abrasions.

Operational Lifespan:

Polyester labels outlast polypropylene labels significantly, with a functional lifespan of over 10 years compared to 6 months to 2 years for polypropylene labels.

Implementation Cost:

Cost considerations are crucial, especially as business scale increases. While polypropylene labels are about three times more expensive than paper and polyimide labels on average, polyester labels top the list as the most expensive, sometimes costing up to ten times more than paper. Nevertheless, selecting the label that best suits the item and its operating environment remains paramount, regardless of cost.

Flexibility:

The ability of a label to endure stretching and warping is pivotal for various applications. Vinyl offers the highest flexibility among label materials. Polypropylene lacks flexibility, whereas polyester offers some flexibility, making it ideal for rugged environments.

Uses of Polyester and Polypropylene Labels

As mentioned earlier, polyester and polypropylene labels possess varying properties and capabilities, making them suitable for certain applications while unsuitable for others. Below is a list of applications for both types of labels:

Polypropylene:

1. Barrels

2. Flooring

3. Baggage

4. Retail shelves

5. Pallets

6. Cartons

7. Electronics

8. Machinery

Polyester:

1. Electric motors

2. Actuators

3. Pumps

4. Electronics

5. Valves

6. Automobile parts

7. Industrial tools and equipment

Conclusion

In conclusion, the use of diverse materials in manufacturing similar products aims to leverage distinct material properties. As outlined in the preceding discussion, both polyester and polypropylene offer unique advantages and drawbacks. Therefore, there isn’t a definitive answer as to which type of label is superior. Instead, when choosing a label, it’s essential to consider its material characteristics and associated costs to determine the most suitable option for your needs.

Frequently Asked Questions

Q1. Are polypropylene labels waterproof?

A1. No, polypropylene labels offer good water resistance but are not entirely waterproof. Prolonged exposure to water can likely cause damage to these labels over time.

Q2. What is the difference between PE and PP labels?

A2. PE and PP labels are made from different materials, each with its own set of material properties, advantages, and disadvantages for various applications.

Q3. What are barcode labels made of?

A3. Barcode labels are essential components utilized in Thermal Transfer Printing for creating barcodes in AIDC solutions. They are crafted from various materials to suit diverse industrial needs. Common types of labels include Paper, Polyester, Polypropylene, Polyimide, and Vinyl labels, each named after the material used in their production.

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barcode label printer barcode label scanners

Learn how barcodes function: we’ve got the answers to your questions.

Barcodes and SKUs play vital roles in retail operations. While they may seem natural to experienced staff, newcomers often struggle to grasp their functions, including those of UPCs. This post aims to demystify their workings, explaining their distinctions, functions, and advantages.

What exactly is a barcode?

A barcode is a graphic containing parallel black and white bars readable by a barcode scanner.

Barcodes are affixed to products for rapid identification. They serve various purposes, commonly in retail during purchases, in warehouses for inventory tracking, and on invoices to aid in accounting.

What is a barcode scanner?  

A barcode scanner, also known as a barcode reader, is a device designed to capture and interpret the data encoded within a barcode. Typically, barcode scanners comprise four main components:

  1. Light source: This illuminates the barcode to enable accurate reading and decoding.
  2. Lens: It scans the barcode.
  3. Photoconductor: This converts optical signals into electrical ones.
  4. Decoder: This analyzes the barcode’s data and sends it to the scanner’s output port.

Once the information is captured, barcode scanners connect to a host computer or tablet, transmitting the data in real-time without requiring additional human intervention. This automation helps retailers streamline processes such as inventory tracking and point-of-sale transactions, reducing errors and enhancing efficiency.

How exactly do barcodes function?

A barcode is a method of encoding information into a visual pattern consisting of black lines and white spaces, which can be interpreted by a machine, such as a barcode scanner. 

The arrangement of black and white bars, known as elements, corresponds to different text characters based on a predetermined algorithm specific to that barcode type. 

When scanned by a barcode scanner, this pattern is translated into a text line comprehensible to your retail point-of-sale system.

Types of barcodes

Barcodes are categorized into two types: one-dimensional (1D) and two-dimensional (2D). 

These categories can be subdivided into specific types, such as the one-dimensional Universal Product Codes (UPC) or the two-dimensional QR codes.

One-dimensional (1D) barcodes

One-dimensional (1D) barcodes consist of black and white bars capable of storing information such as a product’s type, size, and color.

These barcodes, like UPCs found on product packaging, aid in tracking packages through delivery services such as UPS, FedEx, the US Postal Service, and Canada Post.

Two-dimensional (2D) barcodes

Two-dimensional (2D) barcodes are more intricate compared to 1D barcodes. They have the capacity to encode additional information beyond mere text, such as price, inventory levels, and even product images. QR codes represent a type of 2D barcode, as do Aztec codes, which are commonly utilized on flight or concert tickets.

Although not all barcode scanners are equipped to read 2D barcodes, Lightspeed Retail POS is compatible with various wireless barcode scanners that have 2D barcode support.

What about three-dimensional (3D) barcodes?

You might be familiar with 3D barcodes, the latest addition to the barcode scene. Essentially, they are similar to 2D barcodes, but instead of information being encoded through an image, 3D barcodes utilize three-dimensional shapes like engravings. These barcodes necessitate specialized scanners and are not commonly encountered in retail environments.

The advantages of utilizing barcodes

While initially developed to expedite sales and transactions, barcodes offer several additional advantages.

1. Enhanced Accuracy:

Barcodes ensure greater precision in processing product data compared to manual entry, minimizing the risk of human error.

2. Real-Time Data:

The rapid processing speed of barcode information enables instant access to inventory levels and sales data.

3. Reduced Training Needs:

The simplicity of barcode scanners—requiring only point-and-click actions—means employees require minimal training to operate them effectively.

4. Improved Inventory Management:

With heightened accuracy and real-time data, retailers can conduct faster cycle counts and make more precise estimates of inventory turnover.

5. Cost-Effective Implementation:

Barcode generation is swift and uncomplicated. Moreover, the expedited transaction speed and enhanced accuracy of inventory and sales data lead to anticipated cost savings for retailers post-implementation.

What is a Universal Product Code (UPC)?

A universal product code (UPC) is a code printed on the packaging of retail products to aid in identification. Although predominantly utilized in North America, they are also employed globally in e-commerce. 

A UPC comprises two components: the machine-readable barcode, consisting of black bars, and a distinctive 12-digit number positioned beneath the barcode.

Parts of a UPC

To obtain a UPC for product usage, companies must apply through GS1 US, the organization responsible for managing and assigning UPCs in the United States.

Upon payment of the application fee, GS1 assigns a six-digit manufacturer identification number, constituting the first six digits of the UPC for all of the company’s products, identifying the manufacturer.

The subsequent five digits of the UPC represent the item number, uniquely identifying the product. Each company should designate an individual responsible for issuing item numbers, ensuring their uniqueness and discontinuing their use for obsolete products.

Given that most consumer products come in various sizes, colors, etc., each variation necessitates its own item number. For instance, a box of medium-sized t-shirts would have a distinct item number from that of the same t-shirt in small size.

The final digit of the 12-digit UPC is the check digit, calculated by adding and multiplying several numbers from the UPC code. It serves to verify the validity of the UPC to the barcode scanner. An incorrect check digit results in improper scanning of the UPC code.

UPCs vs. SKUs

Although UPCs and stock keeping units (SKUs) have similarities, they are distinct entities.

A UPC, or universal product code, serves to identify a product irrespective of its point of sale. For instance, a t-shirt purchased online or from a local retailer sharing the same product will bear the same UPC.

Conversely, a SKU is an internal inventory code unique to each company. Comparing the SKU of identical products across different stores would reveal differences.

To differentiate between a UPC and SKU, note that the UPC is the barcode label on a product’s packaging, while the SKU is typically found on a store’s pricing shelf.

When searching for a product online, using its UPC enables you to locate it across various retailers, whereas the SKU restricts the search to the business using that specific code.

UPCs are valuable for suppliers and manufacturers to monitor inventory sold to different retail outlets, whereas SKUs aid merchants in inventory management tailored to their business needs.

Both SKUs and UPCs offer advantages to retailers: SKUs for their customization and UPCs for their universality. Many businesses employ a combination of both systems.

Comparing barcode scanners: laser vs. charged coupled device (CCD) vs. camera-based 

When choosing a barcode scanner, retailers typically consider three main types: laser, CCD, and camera-based scanners.

Laser scanners are known for their accuracy and speed, making them well-suited for busy environments with high scanning volumes, such as supermarkets and warehouses. While they come at a moderate to high cost, their efficiency and durability justify the investment.

CCD scanners, on the other hand, are more budget-friendly and ideal for short-range scanning. They are commonly used in smaller retail settings where cost is a significant factor. However, they are limited in their ability to read from screens, which may restrict their usefulness in certain modern retail setups.

Camera-based scanners offer the greatest versatility, capable of reading both 1D barcodes and 2D QR codes from various angles, including from screens. This makes them particularly suitable for retailers implementing mobile payment or loyalty programs. Although they are typically the most expensive option, their adaptability and functionality make them a worthwhile investment, especially in dynamic retail environments.

How to create your own barcodes  

Here’s a simplified guide to using barcodes:

1. Determine the type of barcode that best fits your needs. 1D barcodes are suitable for basic inventory tracking, while 2D barcodes provide more detailed information.

2. If necessary, acquire a unique manufacturer identification number from a GS1 member organization to ensure global uniqueness of your barcodes.

3. Use a barcode generation tool to input your product details and create printable barcodes for labeling your items.

4. Test your barcodes with your scanners to confirm compatibility and readability. This proactive approach ensures smooth inventory processes, improving overall efficiency and accuracy.

Here are some commonly asked questions about barcodes:

1. How do barcodes encode data?

Barcodes encode data by varying the widths and spaces of parallel lines (in 1D barcodes) or using patterns of geometric shapes (in 2D barcodes). This encoded data is then decoded by a barcode scanner.

2. Can two products share the same barcode?

Ideally, each product should have a unique barcode (such as UPC or EAN) to ensure accurate tracking and inventory management, thus avoiding confusion.

3. Do barcode scanners only read black bars?

Barcode scanners read both the black bars and the white spaces between them. The contrast between black and white enables the scanner to decode the information accurately.

4. Can I generate my own barcodes?

Yes, you can create barcodes for internal use, like inventory tracking with SKUs. However, for retail purposes requiring a unique identifier (like UPCs), you should obtain a unique code from a GS1 member organization.

5. What do the first two digits of a barcode signify?

In EAN-13 or UPC barcodes, the first two digits typically represent the manufacturer’s country code, although it’s more about where the manufacturer’s business is registered than geographical location.

6. How is barcode information read?

Barcode information is read by a scanner using light to translate the barcode into digital data. The scanner then sends this data to a computer or cash register for processing.

7. Are all barcodes 13 digits long?

No, EAN-13 barcodes consist of 13 digits, but UPC-A barcodes have 12 digits. Other barcode formats may vary in length depending on their specifications.

8. What is the standard encoding for barcodes?

Retail barcodes typically adhere to either the UPC (Universal Product Code) or EAN (International Article Number) standards. UPC is prevalent in North America, while EAN is used globally. Other standards like Code 128 and QR codes are utilized for different purposes, depending on the application.

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void tags

Void tags: classifications, utilization, and practicalities

Void labels are integral components of security stickers designed to deter external packaging or product tampering. Upon detachment, the adhesive unveils text featuring the repetition of the term “Void.” This sticker type derives its name from the word “Void,” though alternate messages like “Opened” are possible, offering customization options.

Varieties of Void security labels

There are different kinds of Void labels in the world of security stickers. They vary based on what they’re made of and how much sticky stuff they leave behind when you take them off. Let’s check out Precintia’s Void labels!

1. Non-residue Void labels

Non-residue Void labels don’t leave any sticky mess when you remove them. They have a secret message that shows up on the plastic film when you take off the label. They’re made of strong Mylar polyester and have super sticky adhesive, so they can handle tough situations like extreme temperatures. These labels work best on smooth surfaces. You can write on them and customize their size and shape, adding any logo or message you want.

These labels are handy in lots of situations:

  • Transportation: They’re great for planes, boats, and vehicles, like on doors, windows, and containers.
  • Industry: They’re useful for alarms, doors, panels, and equipment.
  • Security: They’re good for controlling access to places and equipment.
  • Finance: They work well on coin boxes and ATMs.
  • Retail: They’re helpful for managing returns and protecting packages.

2. Void labels with partial residue

The CKR Void label is a type of security sticker that leaves some sticky residue behind when removed, indicating tampering. It’s best used on smooth surfaces. Made from Mylar polyester like the previous model, it has strong adhesive.

Here’s where you might use Void labels that leave residue:

  • Transportation: They’re handy for containers, cargo, and storage areas.
  • Industry: Useful for panels and equipment.
  • Surveillance: Great for securing envelopes and bags.
  • Retail: Helpful for managing returns and protecting packages.

3. Void labels that leave a complete residue

KTL and KTL+ Void label models are made for porous surfaces like cardboard or paper. When you peel off these stickers, they reveal a hidden message stuck to the surface, showing if the package or product has been tampered with. They’re crafted from see-through polypropylene and have strong adhesive.

The main difference between KTL and KTL+ Void labels is that the latter has external numbering. Both types have identification on the plastic film underneath, so they can’t be changed.

Here’s where you might use Void labels that leave a full residue:

– Surveillance: Good for securing envelopes and bags.

– Finance: Useful for boxes, envelopes, and confidential mail.

Using Void labels helps protect products from tampering, fights fraud and counterfeiting, and makes it easier to track items.

Contact us for more details!

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barcode label scanners

Top 5 Benefits of Barcode Scanner

Barcodes frequently go unnoticed as a means of cost reduction and time-saving. They stand out as a valuable and practical option for companies aiming to enhance productivity and minimize expenses. With their cost-effectiveness and dependability, barcodes present a compelling solution for businesses seeking efficiency improvements and overhead reduction.

  1. Barcodes eliminate the potential for human error, as manually inputted data is much more prone to mistakes compared to barcode scanning. A barcode scan is rapid, dependable, and consumes substantially less time than manual data entry.
  1. Using a barcode system minimizes the time needed for employee training. Mastering the handheld scanner for reading barcodes typically takes only a few minutes. Additionally, employees are spared from the need to become fully acquainted with an entire inventory or pricing process. This not only reduces training costs by eliminating the necessity for additional paid training hours but also obviates the need to compensate another employee for training them.
  1. Inventory management sees significant enhancement with the use of barcodes. Their precision enables precise tracking of inventory, facilitating reduction in inventory levels and consequently lowering overhead costs. Furthermore, tracking the location of equipment becomes more efficient, leading to decreased time spent searching for items and reduced expenses on replacing presumed lost equipment.
  1. Barcodes exhibit remarkable versatility, capable of accommodating various data collection needs such as pricing or inventory information. Moreover, owing to their ability to adhere to virtually any surface, they serve as effective tools for tracking not only products but also outbound shipments and even equipment.
  1. Barcodes expedite the availability of data, as the information is swiftly scanned directly into the central computer, ensuring almost instantaneous access. This rapid turnaround minimizes the need for time-consuming data entry or retrieval processes.

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